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APPLICATION CASES

EV Lithium Battery Cover Measurement

Challenges

  • Reflective metal surfaces with demanding accuracy and cycle-time requirements.

Solution

  • A DS-L10140 3D laser-line sensor and high-precision linear stage produce accurate 3D point clouds.
  • Vision software automatically locates the part in the point cloud and measures electrode flatness, cover flatness and electrode parallelism.

Performance

  • Maximum width: 112 mm
  • XY resolution: 0.035 mm
  • Z-axis repeatability requirement: 0.01 mm
  • Z-axis data consistency requirement: 0.02 mm
  • Inspection time: 2 seconds per part

Inspection Results

Lithium battery cover
Battery cover
3D point cloud of the battery cover
3D point cloud
Cover flatness point cloud
Flatness point cloud
Flatness inspection heat map
Inspection heat map